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Demonstration of Cogeneration in the Dyeing Industry

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Photo showing reverse osmosis system
Reverse-osmosis system

Compudye, dye plant in New York City, serving the apparel and knitwear industries. The company spends about $300,000 per year for water use and disposal.

In the last quarter of 2001, a reverse-osmosis system was installed at the plant to reduce energy consumption by 420,000 therms. This will result in an annual electricity cost reduction of $139,000 and an annual water and sewer cost reduction of $144,000. The lower production costs make Compudye more competitive in their market.

Compudye's current objective is to install a combined heat and power (CHP, also known as cogeneration) system to lower energy costs, and reduce electric peak load.

This CHP system will consist of a pair of 450kW each, natural gas/diesel bi-fueled engines to be operated in lead/lag mode. There will also be a system to provide recovered heat from jacket water that will be used to preheat boiler feed water.

NYSERDA co-funded this project to cover the cost for labor, parts, and testing.

BENEFITS INCLUDE:

  • Reduction in electric peak load;
  • 60% of engine fuel will be converted into electricity and heat;
  • CHP system will save $300,000 in energy per year.

RESULTS TO DATE:

  • Project is under way.

For more information about these services, contact NYSERDA toll free 1-866-NYSERDA, locally (518) 862-1090.

 

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© 2004 New York State Energy Research and Development Authority
New York State Energy Research and Development Authority
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