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Founded in 1979, Blasch Precision Ceramics
of Albany (Albany County) manufactures complex ceramic shapes by using
a patented injection molding process. Currently the company is working
on a project to develop ceramic cathode material for solid oxide fuel
cells (SOFC). These systems are a solid-state energy conversion technology
that offers a very efficient, clean, pollution-free method of generating
electricity.
The objective of this project is to demonstrate an economical, and energy
efficient, self-propagating, high-temperature synthesis (SHS) process
for future large-scale production of SOFC cathode material LaMnO3. In
this method, solid powders are mixed and pressed into pellets. They are
initially ignited by external heating setting off a highly exothermic
reaction. The heat from this chemical reaction is sufficient to convert
the reactant materials into the desired product without the need for additional
energy. The SHS process can also reduce overall processing time, which
further reduces manufacturing costs.
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SHS Reaction
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NYSERDA co-funded this project along with Blasch and SUNY Albany to cover
the cost of labor, special testing, equipment, and the cost for subcontractors.
As a result of the work performed with this funding, Blasch was able to
subsequently obtain a three-year Advanced Technology Program (ATP) grant
from the National Institute of Standards and Technology (NIST) for the
continued effort on development of ceramic cathode materials for SOFCs
via SHS technology.
BENEFITS INCLUDE:
- Lower energy consumption;
- Large reduction in kiln firing cost;
- Higher production rates;
- Higher quality products;
- Lower SOx and NOx levels.
RESULTS TO DATE:
- Design and fabrication of an SHS reactor;
- Installation of reactor;
- Demonstration of the reactor;
- Several SHS reactions of ceramic cathode material.
For more information about these services, contact NYSERDA toll free 1-866-NYSERDA, locally (518) 862-1090.
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