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NYSERDA Exploring New Regenerative Braking System

RELEASE: IMMEDIATE, January 5, 2001
CONTACT: Tom Collins, NYSERDA
(518) 862-1090, ext. 3250.

Albany, NY – The New York State Energy Research and Development Authority (NYSERDA) recently initiated a project with TransiDrive, Inc. of Brooklyn to develop preliminary designs for a regenerative braking system based on hydraulic technology. Hybrid-electric and electric buses incorporate regenerative braking systems to capture energy normally lost during braking. The captured energy is stored for use in providing power for vehicle acceleration. These systems generally rely on batteries as the energy storage device. However, conventional batteries are not well suited for this type of intense charge and discharge cycle.

With support from NYSERDA, the Brooklyn company will develop plans for a regenerative braking system that reduces the work load on the batteries, increasing their life and allowing them to be smaller and lighter. The proposed system incorporates a hydraulic device that acts as both a pump and a motor depending on whether it is pumping fluid to, or receiving fluid from an accumulator, which is a tank containing an inert gas. The accumulator allows the hydraulic fluid to enter and exit through an orifice at the bottom.

When the brakes of the vehicle are applied, the hydraulic pump coupled to the vehicle’s drivetrain forces fluid into the accumulator, increasing the pressure of the gas inside. During acceleration, the fluid in the accumulator is allowed to flow back to the motor. Much like a spring released from its compressed state, the pressurized gas forces the fluid out of the accumulator, providing power to assist the vehicle in acceleration.

“NYSERDA has a long-standing interest in the development of hybrid-electric and electric buses as a tool to help improve urban air quality,” said NYSERDA President William M. Flynn. “Development of an improved, lower-cost regenerative braking system would further improve the fuel efficiency, environmental performance, and economics of these vehicles – which will make them more practical and affordable for transit agencies throughout New York State and the country.”

The current project encompasses only the design stages of the new regenerative braking system. Pending successful completion of this stage, NYSERDA and TransiDrive would likely pursue additional phases to build and test prototypes on buses operated in the New York City metropolitan area.

Besides improving the operation of hybrid-electric and electric buses, the new technology can potentially be applied to conventional buses, helping to cut fuel consumption, emissions, and wear-and-tear on the vehicle’s brakes. The New York City Department of Transportation (DOT) is providing advice and guidance to help TransiDrive identify specific applications for the technology.

“TransiDrive is intended to recapture the energy available from the bus’ back axle for regeneration,” said TransiDrive President Robert Lisniansky. “The system will maximize the overall energy efficiency and performance potentials of the bus’ drive system.”

NYSERDA, a public benefit corporation, supports research to develop technologies that help New York save energy and reduce emissions. NYSERDA also helps New York State businesses develop energy and environmental products, commercializing the type of high-value-added products that give New York State businesses a real chance to compete in the expanding global marketplace. In addition, NYSERDA helps New York State businesses, residents, and municipalities identify and implement cost-effective energy efficiency measures that lower operating costs and reduce environmental emissions.

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New York State Energy Research and Development Authority
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