NYSERDA
Press Releases - 1998
Media inquiries should be addressed to Tom Collins at (518) 862-1090, ext. 3250.
- Franklin County Receives State
Support for Leachate Treatment Project - 12/21/98
- NYSERDA Contracts with Intermagnetics General Corp. for Safer,
More Efficient, Superconducting Electric Transformers -
10/27/98
- Local Companys High-Tech Process
Sets Low-Tech Industry on Fire - 10/20/98
- NYSERDA Awards Contract to Calspan
to Develop Innovative System to Improve Truck Safety and
Fleet Management - 8/26/98
- New York City Company Converting Taxi
Fleets to Natural Gas with First EPA-Certified Conversion
Kit: Anticipates Expansion on Long Island - 6/20/98
- High-Tech Kiln Doubles Syracuse Smelters
Aluminum Recycling Efficiency and Yield; NYSERDA, U.S .DOE
Funding Retains 230 Jobs at First North American Site -
6/9/98
- Federal Grant Brings Business to Buffalo
- 4/20/98
- Federal Grant Boosts Rochester Company's Technology - 4/14/98
- NYSERDA Helps Central New York
Company Turn Environmental Challenge into Economic Opportunity
- 2/25/98
- New Technologies Offer Promise of Increased
Gas Production in New York - 2/23/98
- Manuals Available from New York
State to Help Homeowners Clean Up Indoor Air - 2/3/98
Franklin County Receives
State Support for Leachate Treatment Project
RELEASE: IMMEDIATE, December 21, 1998
CONTACT: Tom Collins, NYSERDA
(518) 862-1090, ext. 3250

Albany, NY -- One of the biggest landfill management problems
that municipalities face is leachate treatment. Leachate is
water that percolates through waste, collecting various contaminants
such as metals and organic compounds. It presents a problem
for landfills because federal regulations require that it
be collected, treated, and disposed of properly. For Franklin
County, proper disposal has meant shipping the leachate to
the nearby sewage treatment plant at an annual cost of about
$400,000.
Many larger landfills avoid shipping leachate for treatment
by treating the leachate on- site. On-site treatment has not
been possible for Franklin County because it traditionally
requires expensive equipment, making it practical for only
the largest landfills that produce more than 40 million gallons
of leachate per year. Thanks to a new technology and some
State support, Franklin County may be able to substantially
lower the costs for on-site treatment.
An innovative technology made by TerraClean of Staten Island
may change the economics of on-site leachate treatment. With
support from the New York State Energy Research and Development
Authority (NYSERDA), Franklin County will demonstrate TerraCleans
technology. The initial pilot-scale system will help the county
determine if a full- scale system will be feasible. NYSERDA
is supporting the research in the hopes that a successful
demonstration will help other communities in the State implement
similar leachate treatment alternatives.
Whats particularly exciting about this
project is that were supporting made-in-New- York technology
to address Franklin Countys leachate treatment needs,
said NYSERDA President F. William Valentino. Collecting
leachate and transporting it to wastewater treatment facilities
is an energy-intensive and expensive practice for many municipalities.
TerraCleans system has the potential to bring on-site
treatment options to smaller communities, which is a more
economical approach to leachate treatment. It could also help
the county avoid the expense of building additional leachate
storage capacity.
As the countys landfill continues to grow, there is
pressure to identify a feasible alternative to the existing
leachate treatment practice. If no alternative is identified,
the county would be required to construct an additional leachate
storage tank. The estimated cost for this storage facility
is $1 million.
Were pleased to be working with NYSERDA
and TerraClean on this project, said Gary Mulverhill,
Chairman of the Franklin County Solid Waste Management Authority
Board. Its important for Franklin County to develop
a practical alternative to our leachate treatment practices
and we welcome the assistance were receiving from the
State. Were also working with a New York company, which
is important because if our project is successful we will
have a role in helping this company grow and provide jobs
for our fellow New Yorkers.
For the project, TerraClean will construct a pilot plant
to treat the leachate with bioreactors containing specialized
bacteria. Once the leachate is collected, it passes through
these bioreactors where the bacteria extract the heavy metals
and pollutants contained in the leachate.
According to Bob DeSaro, President of TerraClean, Our
bioreactors are effective in treating a wide variety of chemicals
and metals that are either suspended or dissolved in water.
Our system is compact and inexpensive to install and operate.
He noted, NYSERDAs involvement gives us the next
important step in our development: its demonstration to the
public.
The treatment facility is compact, requiring only 200 square
feet of space. One project goal is to determine final disposal
options for the treated leachate. Additional goals of the
project are to determine the total costs and impacts of the
new system compared to the conventional method, as well as
determine if the metals captured by the reactors can be economically
recycled.
NYSERDA, a public benefit corporation, supports research
to develop technologies that help New York save energy, reduce
emissions, and develop energy and environmental products that
assist New York State businesses and municipalities.
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122198-28
NYSERDA Contracts with Intermagnetics
General Corp. for Safer, More Efficient, Superconducting Electric
Transformers
CONTACT: Tom Collins, NYSERDA
(518) 862-1090, ext. 3250

Albany--Intermagnetics General Corp. (IGC) of Latham,
has been awarded a two-year, $300,000 New York State Energy
Research and Development Authority (NYSERDA) contract to design
and operate a superconducting electric transformer for safer,
more efficient utility use. The NYSERDA-IGC contract, in concert
with the U.S. Department of Energy and other leading electric
research organizations funding, will yield a highly
efficient, oil-free transformer that is 30% smaller than those
now in use.
NYSERDA President F. William Valentino noted that this cooperative
high-tech development by a New York-based firm, in tandem
with Rensselaer Polytechnic Institute, Troy, exemplifies
the kind of state government--business--higher education synergy
sought by Gov. George E. Pataki. IGC employs more than 240
people in the Capital District and is a leading high technology
firm in the state, he said.
Carl H. Rosner, Chairman and CEO of Intermagnetics noted
that this contract, along with financial support from the
U.S. Department of Energy's Oak Ridge National Laboratory,
Waukesha Electric Systems, the Electric Power Research Institute,
the Rochester Gas and Electric Corp. (RG&E) and Intermagnetics
will pave the way toward broader research and applications
for high temperature superconducting (HTS) transformers. "The
many potential environmental and economic advantages of HTS,
compared to present-day, transformers lead me to believe that
this is one of the nearer term larger-scale applications of
the HTS technology Intermagnetics has been developing.
We have, in fact, a Product Development Agreement with
Waukesha, the leading U.S. manufacturer of power transformers,
and will manufacture HTS transformer coils in New York State
once commercial feasibility is demonstrated," Rosner said.
The NYSERDA contract calls for the development of a 5/10
megavolt-ampere (MVA) transformer as a first step toward a
scale-up to a 30 MVA prototype for commercial utility use
by RG&E and Waukesha. The primary benefit of the technology
is greater power in a smaller footprint and overload capacity
without loss of operating life. The transformer also eliminates
resistive heating which accounts for 70% of typical oil-filled
transformer losses. Statewide, these losses amount to about
$300 million per year.
Additionally, compared to present transformers, the HTS model
is oil-free, which means a significant reduction in fire and
environmental hazards and a 30% smaller footprint area. "The
smaller size, ability to run indefinitely at 100% over capacity
without impacting life, and absence of environmentally harmful
substances make HTS transformers particularly attractive for
installation in urban areas where space and environmental
concerns are paramount," said Intermagnetics' Roger Farrell.
Work on the project is already under way and the NYSERDA
product development contract is set to run through December
2000. Intermagnetics expects the feasibility of the 5/10 MVA
alpha-prototype HTS transformer to be demonstrated by powering
Waukesha's main transformer manufacturing plant.
Intermagnetics (AMEX:IMG) is the largest integrated
U.S. developer and manufacturer of low-temperature and high-temperature
superconducting magnets, wire and cable as well as associated
low-temperature refrigeration equipment, and radio-frequency
(RF) coils, the combination of which is essential to successful
application of superconductivity such as Magnetic Resonance
Imaging (MRI). The Company is dedicated to the development
and commercialization of applied superconductivity and refrigeration
systems to the electric energy industry. The Company also
supplies permanent magnet systems, materials separation equipment
and FRIGCÆ refrigerants as replacements for
ozone-depleting refrigerants.
NYSERDA is a nationally recognized, public benefit corporation
established by legislation in 1976 to foster the research
and development of energy and environmentally beneficial technologies
within New York State. It has 450 project contracts with NY
corporations and universities ranging from consumer-related
energy efficiency programs to highly advanced research projects
in the areas of transportation, building design, municipal
water and waste treatment and natural resources.
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102798 - 24
Local Companys
High-Tech Process Sets Low-Tech
Industry on Fire
RELEASE: IMMEDIATE, October 20, 1998
CONTACT: Tom Collins, NYSERDA
(518) 862-1090, ext. 3250

Ballston Spa, NY --The sound of Autumns falling leaves
is like music to the ears for a small company in Ballston
Spa. The arrival of fall brings with it a new heating season
and increased demand for firewood. Firestix Industries plans
to play a significant role in supplying that firewood across
the nation by setting this billion-dollar industry on fire
with an innovative manufacturing process developed with assistance
from the New York State Energy Research and Development Authority
(NYSERDA).
The new process enabled Firestix to increase its workforce
from five to twenty-five employees. Officials from Firestix
Industries, NYSERDA and the Saratoga Economic Development
Corporation (SEDC) were on hand today for an open house commemorating
the recent growth and success that Firestix is seeing as a
result of this innovation.
Firestix produces packaged firewood for use in home fireplaces
and campgrounds for both ambiance and heating. At first glance,
firewood wouldnt appear to be a product that has to
be manufactured, simply cut and burn. However,
Firestix has established itself as a leading provider of quality
firewood by supplying the customer with dry, clean, bug-free
packaged firewood that is easily lit. The company produced
this firewood using natural gas-fired kilns to dry the wood.
Prior to partnering with NYSERDA, the natural gas required
to dry the wood accounted for about 8 percent (as much as
$10,000 per month) of the total production costs, which limited
its profitability. In addition, the conventional kiln design
used by Firestix limited the firms ability to meet customer
demand for its product.
To address these concerns, Firestix approached NYSERDA with
the idea to demonstrate an advanced kiln technology at the
companys manufacturing plant which would eliminate the
natural gas needed to dry firewood and increase the capacity
of the manufacturing plant. The improvements place Firestix
at a distinct advantage in further penetrating the rapidly
growing market for packaged firewood.
Under the new manufacturing process, Firestix uses the waste
wood to fire the kiln that dries the wood, replacing the use
of natural gas. By incorporating the waste wood, Firestix
now uses as much as 90 percent of the raw material it purchases
and is saving roughly $162,000 per year in natural gas costs.
Traditionally, packaged firewood is 20-40 percent water,
often is infested with insects, and can be difficult to ignite.
Firestixs innovative kiln process heats wood to higher
temperatures to produce wood that is only 8 percent water
content in addition to being clean and free of insects.
What really kindled NYSERDAs interest in this
project was the promise of economic and employment growth
for Firestix coupled with the environmental benefits of replacing
natural gas combustion with the combustion of waste wood,
said NYSERDA President F. William Valentino. Firestixs
new process takes advantage of the waste wood generated from
cutting the raw material purchases, which accounted for as
much as 30 percent of the total wood purchased. Firestix
is a perfect example of how we can work in environmentally
sound ways to achieve economic development. That has been
a priority with Governor Patakis administration also,
Valentino noted.
Firestix Industries was built to bring solid engineering
and technology along with seasoned management to an industry
suffering from a lack of both, said Fred Miller, Chief
Executive Officer for Firestix. Relationships are critical
for us and when we needed help most, NYSERDA stepped to the
plate and delivered resources when others didnt. Together,
we will lead an old-fashioned industry to new heights.
We are pleased to have been the spark which enabled
this company to reach this point. We have developed a relationship
that will keep this firm ablaze for many years to come,
said Kenneth A. Green, President of SEDC, which helped Firestix
move into Curtis Industrial Park in Ballston Spa. Firestix
is an important employer in Saratoga County who is providing
good quality jobs for our citizens. They are to be congratulated
for reaching the level of success that they are at today,
he added.
In addition to the innovation of incorporating waste wood
into the manufacturing process, Firestix is using an improved
kiln design and improved controls to drastically reduce the
amount of time it takes to fully dry the wood product. Prior
to this improvement, the wood required as much as 60 hours
for complete drying. The new, larger kiln design and controls
effectively tripled capacity by reducing drying time to about
30 hours. The increased capacity and reduced production costs
enabled Firestix to identify new customers and new distribution
partners, many of which were on hand for the open house.
NYSERDA, a public benefit corporation, supports research
to develop technologies that help New York save energy and
reduce emissions. NYSERDA also helps New York State businesses
develop energy and environmental products, commercializing
the type of high-value-added products that give New York State
businesses a real chance to compete in the expanding global
marketplace.
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102098-23
NYSERDA Awards Contract to Calspan
to Develop Innovative System to Improve Truck Safety and Fleet
Management
RELEASE: Immediate, August 26, 1998
CONTACT:

Tom Collins, NYSERDA (518) 862-1090, ext. 3250 |
Noah Rifkin, Calspan
(716) 631-6876
nrifkin@buffalo.veridian.com http://www.veridian.com
|
BUFFALO, N.Y. -- The New York State Energy Research and Development
Authority (NYSERDA) today announced it awarded Calspan, an
operation of Veridian, a research contract worth $141,000
to develop and demonstrate a technology for on-board, real-time
monitoring and reporting of safety systems for trucks. Commercial
trucks will be equipped with a communications device capable
of monitoring the performance of systems such as brakes and
steering to determine when those systems need repair or replacement.
The system will also communicate that information to inspectors
and fleet managers. The technology will increase efficiency
for commercial vehicle operators, improve vehicular safety,
reduce the environmental impact of commercial traffic, and
create new economic opportunities in New York State.
Under the contract, Calspan will develop a low-cost, programmable
Dynamic Vehicle Information Controller (DVIC). The DVIC will
interface with existing Dedicated Short Range Communications
(DSRC) tags and readers commonly used for automated toll applications,
such as EZ Pass. The system will enable commercial vehicle
operators to pass critical information on vehicle performance
directly into the hands of roadside safety inspectors without
the need for pulling off to the side of the road for inspections.
The device will provide inspectors at border crossings, weigh
stations, and other inspection points with data regarding
the condition of the vehicles brakes and steering systems.
Once these systems deteriorate beyond a certain point, the
device will signal inspectors that the systems are in need
of repair.
This technology represents a new area in which
New York State can have an impact not only in the State, but
across the country, said F. William Valentino, President
of NYSERDA. The project weve begun with Calspan
is just one example of Governor Patakis commitment to
work closely with industry to develop technologies that provide
economic opportunities for New York State and improve the
environment. By incorporating advanced communications technologies
into our commercial trucks and vehicles, we substantially
reduce the time trucks sit idling and polluting at inspection
stations instead of delivering goods.
We are very excited about this opportunity
to work in partnership with NYSERDA, said Ed Starosielec,
Vice President of Transportation for Veridians Calspan
Operations. We have been involved in transportation
safety for more than 45 years. This particular program is
an extension of our work in developing Intelligent Transportation
Systems that make a difference on our nations roads.
And, in addition to improving vehicle safety, the program
will contribute toward an environmentally cleaner America.
In addition to its environmental benefits, the DVIC will
have an immediate impact on highway safety. It will allow
safety enforcement officials to effectively target their resources
towards trucks they know are operating with inadequate safety
systems rather than trucks they think may be violating safety
regulations or randomly inspecting trucks in the hopes of
spotting offenders. Use of a DVIC-based system offers trucking
companies and fleet managers of all types improvements in
monitoring and responding to the maintenance requirements
of their vehicles in a way that maximizes the use of their
assets productively.
In the NYSERDA-sponsored project, the DVIC system will be
used to monitor the performance of brake systems on trucks
crossing the Peace Bridge located between Buffalo, New York
and Fort Erie, Ontario. In the future, the DVIC could be used
to monitor a variety of other safety and environmental functions
on-board trucks in real time. The DVIC also offers a powerful
tool to fleet managers to monitor servicing and maintenance
requirements. This effort builds upon a program already underway
by Calspan and the Peace Bridge Authority to test an Intelligent
Transportation Border Crossing System for freight traffic
crossing between Canada and the United States.
Veridian develops and applies intelligent information technologies
to save lives and to solve critical problems in transportation,
aerospace, defense, and life sciences. The company employs
more than 2,400 computer scientists and software development
engineers, systems analysts, scientists, engineers and other
professionals, providing customer solutions at more than 30
locations in the U.S. and overseas. With corporate offices
in Washington, D.C., Veridians annual revenue is more
than $270 million. Calspan Operations is located in Buffalo,
New York.
NYSERDA, a public benefit corporation, supports research
to develop technologies that help New York save energy and
reduce emissions. NYSERDA also helps New York State businesses
develop energy and environmental products, commercializing
the type of high-value-added products that give New York State
businesses a real chance to compete in the expanding global
marketplace.
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082698-21
New York City Company Converting Taxi
Fleets to Natural GasWith First EPA-Certified Conversion
Kit: Anticipates Expansion on Long Island
RELEASE: Monday, June 15, 1998
CONTACT: Tom Collins, NYSERDA -or- Sandro Paterno, San Marino
Engineering
(518) 862-1090, ext. 3250 (212) 431-7375

Albany, NY -- San Marino Engineering of New York City, with
support from the New York State Energy Research and Development
Authority (NYSERDA), is the first company to complete the
U.S. Environmental Protection Agencys (EPA) new emissions
certification procedure for compressed natural gas (CNG) vehicle
conversion kits. Certified conversion kits represent a key
development in the States effort to reduce exhaust emissions
from New York City taxis and increase the market penetration
of alternative-fuel vehicles. EPA tested San Marinos
kit and approved its use on the 4.6-liter engine in Fords
1998 Crown Victoria sedan, the benchmark engine and chassis
for buyers of new taxis.
EPA strengthened the emissions tests that a conversion kit
must pass as part of the procedure for obtaining a Certificate
of Conformity, which verifies compliance with the Clean
Air Act. Many vehicle owners delayed converting vehicles until
certified conversion kits became available under these new
procedures. San Marino is the only company to develop a kit
that passes the new tests.
Federal, State and local governments established laws to
encourage the transportation sector to replace gasoline and
diesel fuel with cleaner alternatives. CNG is considered one
of the most important and practical options to help reduce
air pollution and the transportation sectors dependence
on imported petroleum.
EPA certification for San Marinos equipment
is proof of how effectively government and the private sector
can work together to develop technologies that benefit the
public, said NYSERDA President F. William Valentino.
Working with NYSERDA, San Marino has become the only
company to demonstrate full compliance with EPA rules. Certification
should provide San Marino with a tremendous advantage in this
market; creating economic benefits for the company and environmental
benefits by reducing pollution generated by the taxi industry.
The project with San Marino stemmed from NYSERDAs efforts
to assist the New York City taxi industry in switching from
gasoline to CNG. In 1995, NYSERDA sponsored a pilot project
that placed the first CNG taxis in service in New York and
helped launch the New York City Clean-Fuel Taxi program. Under
this $3.2 million federally funded effort, managed by NYSERDA,
about 350 cabs use CNG and several hundred additional vehicles
will enter the program.
While Ford Motor Company is building dedicated-CNG
Crown Victorias, which operate only on natural gas, third
parties offer the option of installing a bifuel
conversion kit in standard gasoline vehicles. These bifuel
vehicles enable drivers to switch between CNG and gasoline.
These kits will likely remain popular because they provide
increased operational flexibility until more CNG fueling stations
are built. About 17 public-access CNG stations are now open
in New York City and taxi fleet operators are considering
buying their own CNG refueling equipment.
Even in countries like Italy and the Netherlands,
where natural gas vehicles are common and the fueling infrastructure
is more developed than in the U.S., bifuel conversions remain
popular because they offer the customer more flexibility,
said Sandro Paterno, Executive Vice President of San Marino
Engineering. Drivers are not forced to find the limited
number of CNG stations to refuel. Also, the conversion kit
can be removed to make it easier to resell the vehicle once
it is retired from fleet service.
In September 1997, EPA announced new procedures for approving
CNG equipment. It appeared there would be no certified conversion
kits available to maintain momentum in the taxi conversion
program. Building on earlier San Marino efforts sponsored
by Long Island Lighting Company and Brooklyn Union, NYSERDA
provided funding to develop and certify a kit specifically
for the Crown Victoria. The system uses electronic controls,
special catalysts and other components to reduce emissions
and enhance overall vehicle performance.
To satisfy EPA requirements, San Marino converted a Crown
Victoria to bifuel operation, accumulated 3,000 miles of use
to estimate the kit's long-term emissions performance, and
delivered the car to EPA for testing. EPA certified San Marinos
kit as meeting Low-Emission Vehicle (LEV) performance levels
on CNG and Transitional Low-Emission Vehicle (TLEV) levels
on gasoline. The certification was effective March 5, 1998.
Based on its unique technical success, San Marino is fielding
inquiries from national and international customers and is
bolstering its production capabilities by establishing a new
manufacturing facility in Farmingdale (Nassau County). San
Marino also is expanding its list of product offerings and
is seeking partners to help certify kits for other engine
families and other fuels such as propane (liquefied petroleum
gas). NYSERDA recently signed a contract with San Marino to
develop a more advanced system that is suitable for installation
by vehicle manufacturers at the time a vehicle is built.
NYSERDA, a public-benefit corporation, performs research
to develop technologies that help New York State municipalities
and businesses save energy and reduce environmental impacts.
NYSERDA also helps New York State businesses develop and commercialize
new high-value-added energy and environmental products, helping
those businesses compete in the expanding global marketplace.
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061598-15
High Tech Kiln Doubles
Syracuse Smelters Aluminum Recycling Efficiency and
Yield; NYSERDA, U.S .DOE Funding Retains 230 Jobs at First
North American Site
For Release: Tuesday, June 9, 1998
Contact: Tom Collins, 518-862-1090 ext. 3250
East Syracuse--More than $800,000 in energy efficiency
funding from New York State and the Federal government was
put to work today for a Syracuse smelting firm. A newly designed
rotary kiln will halve scrap cleaning costs and double the
plants raw aluminum stock output. The projects
economics convinced the recycler to remain in New York State.
Philip Services Corp. (formerly Roth Brothers Smelting Corp.,)
in conjunction with the New York State Energy Research and
Development Authority, the U.S. Department of Energy's, Office
of Industrial Technologies, and Energy Research Co., today
demonstrated North Americas first high efficiency decoating
system. This large rotary kiln strips away paint, plastics,
oil and other contaminants from aluminum scrap before it enters
the melter, where it becomes molten and is recast into finished,
specification aluminum ingots.
Foremost among the benefits of the new system is its use
of the volatile contaminants inherent energy as heat
in the decoating process. By capturing and utilizing these
fumes, in an after-burner, less natural gas is required. Also,
the process cuts hazardous environmental emissions and disposal
costs, diminishes metal loss and dross (a co-product) formation,
as well as improves raw material readiness, prior to entering
the melter. It also permits a much wider range of recycled
scrap to be treated--ranging from fragmented engine blocks
to window frames and down to microns thin, foil-paper laminates.
Philip Services Corp./Roth Bros is a fine example of
how NYSERDA funding can dramatically improve process efficiencies,
and thereby ensure continued business growth in New York State,
said F. William Valentino, President of NYSERDA. This
project turned the tide against Philips move out of
state and is a good example of Governor George Patakis
pledge for government to work harder to benefit the States
economy.
Also, he noted that the kiln was fabricated by a Syracuse
firm, that has added 9 new jobs, and a Staten Island firm
was the lead consultant for the project. It has attracted
global attention and we are pleased to be in partnership with
U.S. DOE in bringing this technology to the Empire State for
its North American debut, Valentino said.
NYSERDA awarded a $400,000 project contract to the Philip
facility, which employs 230 people and has annual sales of
more than $100 million. The U.S. DOEs NICE3 Program--
managed by the Office of Industrial Technologies/Energy Efficiency
and Renewable Energy-- also granted $425,000 for the project.
Two other New York firms played leading roles in the project:
Energy Research Co. of Staten Island was the consulting engineer
and OBrien & Gere Manufacturing Co. of Fayetteville
fabricated this equipment and has been named the North and
South American manufacturer for future orders. The IDEX
Decoating System is licensed worldwide by Stein Atkinson Stordy,
Ltd. of Wolverhampton, England.
This project is one more example of what we can accomplish
when private industry, Federal and state governments, and
other organizations work cooperatively, noted DOEs
Dan Reicher, Assistant Secretary for Energy Efficiency and
Renewable Energy. Such cooperative partnerships are at the
heart of DOEs innovative Industries of the Future strategy,
which is working to prepare U.S. industry to compete effectively
in global markets 20 to 25 years from now. The widely acclaimed
strategy seeks to focus diverse resources and talent on those
technologies that industry deems most critical for improving
industrial energy efficiency, boosting competitiveness, and
reducing waste.
The NICE³ Program, which constitutes one of the near-term
components of DOEs comprehensive technology development
strategy, awarded the $425,000 grant to the decoating project
at Philips/Roth Brothers based on an evaluation of the potential
energy and cost savings. NICE³ is a competitive grant
program solicited annually to all states. It requires state
agencies to team with local companies on projects that demonstrate
the merits of first-of-a-kind energy and waste reduction technologies.
This particular project is one of 10 selected for funding
in the fiscal year 1998 solicitation out of 35 proposals received
from throughout the U.S. Since 1991, 87 projects have been
funded through NICE³ and nine of them have graduated
to commercialization.
Because this process provides such dramatic efficiency
improvements in the aluminum recycling process, DOE was anxious
to see it put to work. The middle step of recycling -- separating
and cleaning the materials for reuse -- is the biggest cost
factor in any recycled product. This systems advantages
present a dramatic reduction in process cost. When compared
to the costs of smelting aluminum from raw ore, the efficiency
of using recycled product--at about 1/20th the energy cost--holds
staggering cost advantages said Lisa Barnett, NICE³
Program Manager.
Operation of the new $1.3 million investment is projected
to cut decoating energy costs in half and double the plants
decoated aluminum stock output. In raw numbers, the annual
natural gas cost savings are expected to be about $200,000.
Because the process limits oxygen in the kiln, dross and aluminum
dust formation are diminished and remain as usable metal;
the new process will increase yield by several million dollars,
annually.
Environmentally, the system reduces air pollution by controlling
the heating process. The technology avoids dust formation
and disposal, which is projected to save the facility $250,000
annually.
This is a win-win system for Philip Services, our 230
employees and the future of Syracuse, said Neal Schwartz,
general manager of the facility. Roth Bros., a family-owned
business, begun in the 1920's, was recently bought by Philip
Services Corp. of Hamilton, Ontario, which owns several other
similar plants in North America, where this same technology
is being considered for installation. Our business is
very competitive; this process helps us to jump ahead of competition,
while at the same time providing a cleaner, safer working
environment, as well as superior product at reduced costs,
explained Schwartz.
This three-year project is one of more than 300 innovative
projects currently under contract with NYSERDA. Each project
undergoes a rigorous examination by internal and external
experts and those judged as having superior technical and
economic merit result in contracts that benefit New York citizens
and businesses. DOE and NYSERDA recently signed a memorandum
of understanding that will facilitate the creation of additional
partnerships in the future.
NYSERDA, a public-benefit corporation, performs research
to develop technologies that help New York State municipalities
and businesses save energy and reduce emissions. NYSERDA also
helps New York businesses develop and commercialize new, high-value-added
energy and environmental products, giving those businesses
a real chance to compete in the expanding global marketplace.
Funding for NYSERDAs research program comes from the
States investor-owned utilities, a voluntary contribution
from the New York Power Authority and limited NYSERDA funds.
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IDEX Decoater System
Philip Services Corp., 6223 Thompson Rd., E. Syracuse, NY
13057 (315) 463-9500
[Editor's Note: full-color .jpg/gif/tif file of this photo
is available; e-mail request to rwh@nyserda.org]
Federal Grant Brings Business to Buffalo
RELEASE: IMMEDIATE, April 20, 1998
CONTACT: Tom Collins, NYSERDA -or- Dick Grainger, Conserval
Systems, Inc.
(518) 862-1090, ext. 3250(716) 835-4903

Albany, NY -- Conserval Systems, Inc. and the New York State
Energy Research and Development Authority (NYSERDA) won a
$1.2 million grant from the U.S. Department of Energy (DOE)
that will help Conserval establish a new manufacturing facility
in Buffalo. Conserval Systems worked with NYSERDA to submit
a proposal to the DOE to establish the manufacturing processes
and equipment necessary to economically produce the Solarwall,
a siding material for buildings that collects outdoor air
and uses solar energy to preheat it prior to distributing
it through the buildings ventilation system.
The Solarwall has been used on industrial buildings and high-rise
apartment complexes. It uses a perforated solar collector
to draw in and heat outdoor air, reducing the amount of energy
needed to warm outdoor air prior to distributing it. Conservals
collector is more effective at heating air than conventional
collectors and represents one of the most cost-effective,
near-term solar technologies for many applications.
NYSERDA is pleased to play a role in helping
Conserval establish a facility here in New York State,
said NYSERDA President F. William Valentino. Not only
will the company create jobs for the area, but it will do
so with an environmentally sound product that benefits its
users by reducing the energy demand for heating and ventilation
systems. The DOE grant will be critical in helping Conserval
set up a facility in Buffalo.
Since 1990, Conserval has installed more than 300,000 square
feet of Solarwall panels around the world. However, the company
does not have an established manufacturing process or the
equipment that would allow it to produce the Solarwall on
its own in one central facility. The existing manufacturing
process requires Conserval to contract various production
operations to different machine shops prior to final assembly.
The new facility will be far more efficient and should help
reduce the cost of the product.
We are looking forward to locating our new
plant in Western New York and expect to be in production later
this year, said Conserval President John Hollick. Solarwall
has the potential to be installed on the south wall of most
new buildings and save enormous amounts of energy, which will
help regions meet commitments to reduce emissions.
In addition to the DOEs $1.2 million, Conserval also
is investing about $1.4 million to develop the manufacturing
equipment and process. NYSERDA, aside from helping Conserval
develop its proposal to DOE, also is providing about $47,500
to conduct an economic analysis to size the proposed manufacturing
plant and help develop the needed equipment. Conserval expects
initially to employ about 10 people at the new facility once
it is established in the Buffalo area.
NYSERDA, a public-benefit corporation, performs research
to develop technologies that help New York State municipalities
and businesses save energy and reduce emissions. NYSERDA also
helps New York State businesses develop and commercialize
new high-value- added energy and environmental products, giving
those businesses a real chance to compete in the expanding
global marketplace. Funding for NYSERDA's research program
comes from the State's investor-owned utilities, a voluntary
contribution from the New York Power Authority, and limited
NYSERDA funds.
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042098-10
Federal Grant Boosts Rochester
Company's Technology
RELEASE: IMMEDIATE, April 14, 1998
CONTACT: Tom Collins, NYSERDA
(518) 862-1090, ext. 3250

Albany, NY -- Metal Arts Company, Inc. of Rochester (Monroe
County), working in cooperation with the New York State Energy
Research and Development Authority (NYSERDA), was recently
awarded a $400,000 grant from the U.S. Department of Energy
(DOE). The grant will further develop Metal Arts' MicrosmoothTM
process for finishing aluminum products. Metal Arts and NYSERDA
previously collaborated on a project to develop and demonstrate
this electroless nickel-plating process on rigid memory disks
for computers. The process also can be used to manufacture
other chrome/nickel/copper-plated aluminum products.
For this latest phase, NYSERDA provided engineering assistance
and analysis for the DOE proposal and O'Brien & Gere Engineering,
Inc. provided additional analysis under NYSERDA's Flexible
Technical (FlexTech) Assistance program. The DOE grant will
allow Metal Arts to test its process on aluminum wheels for
automobiles, which may create new markets and mean 30 to 50
new jobs for Metal Arts in Rochester.
Metal finishing is the keystone in aluminum product manufacturing.
Although aluminum does not rust, aluminum products must be
finished to maintain a smooth, attractive surface. While nickel-
and chrome-plating processes are common to the aluminum industry,
Metal Arts' MicrosmoothTM process consumes about
30 percent less electricity, nearly 60 percent less natural
gas, and half the water that conventional processes consume.
In addition, the new process generates about 70 percent less
waste, which translates into reduced operating costs for users
since waste generated in metal-plating processes is generally
considered hazardous and disposal is closely regulated.
"NYSERDA is pleased to be a part of this exciting development,"
said NYSERDA President F. William Valentino. "Energy represents
the single largest expense in the aluminum industry and the
industry has the second-highest pollution prevention costs
of all industries. It's been identified by the Department
of Energy as one of the industries most in need of energy-efficiency
and waste-reduction strategies and the DOE grant we've won
will be critical in accelerating the use of Metal Arts' technology
in the aluminum industry."
The previous project NYSERDA sponsored helped Metal Arts
successfully demonstrate the MicrosmoothTM process
on rigid memory disks at an IBM disk manufacturing facility.
Metal Arts is working with IBM, Seagate, Alyn Corp., and others
to commercialize its technology for disk manufacturing. Automobile
wheels represent the next step for Metal Arts. With auto manufacturers
attempting to produce environmentally friendly, fuel efficient
vehicles, they are increasingly incorporating aluminum components
into vehicles to reduce weight. Approximately 10-12 million
chrome-plated aluminum wheels are produced for the automobile
industry each year. Under this new project, Metal Arts and
NYSERDA will work with the Aluminum Company of America (ALCOA),
one of the largest aluminum wheel manufacturers, to demonstrate
the MicrosmoothTM process.
"We are very proud to receive this grant from the U.S.
Department of Energy," said Stanley J. Dahle, CEO of Metal
Arts Company. "NYSERDA has been instrumental over the past
few years in developing the MicrosmoothTM process.
With Alcoa and NYSERDA as partners, the DOE funds will be
a significant help in commercializing our patented technology
in the large aluminum wheel market."
In addition to waste reduction and energy savings, the MicrosmoothTM
process also provides a higher-quality finish. All metal finishing
processes rely on activators to prepare products for coating.
These activators are a significant proportion of the process
waste generated. The same MicrosmoothTM activators
that reduce process waste also create a more uniformly plated
surface, which results in less material used in the plating
process and higher- quality finished products. Should Metal
Arts successfully demonstrate its process in aluminum wheel
plating, the company expects to add as many as 30-50 jobs
in Rochester. In addition, ALCOA will likely create new markets
with a lower-cost, higher-quality aluminum wheel, meaning
increased aluminum ingot demand from its Massena (St. Lawrence
County) plant.
NYSERDA, a public-benefit corporation, performs research
to develop technologies that help New York State municipalities
and businesses save energy and reduce emissions. NYSERDA also
helps New York State businesses develop and commercialize
new high-value-added energy and environmental products, giving
those businesses a real chance to compete in the expanding
global marketplace. Funding for NYSERDA's research program
comes from the State's investor-owned utilities, a voluntary
contribution from the New York Power Authority, and limited
NYSERDA funds.
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041498-09
NYSERDA Helps Central New
York Company Turn Environmental Challenge into Economic
Opportunity
RELEASE: IMMEDIATE, February 25, 1998
CONTACT: Tom Collins, NYSERDA
(518) 862-1090, ext. 3250

East Syracuse, NY American industry released a collective
groan in 1990 when the U.S. Environmental Protection Agency's
Clean Air Act Amendments expanded the list of hazardous emissions
that must be monitored from each smokestack. The 1990 Amendments
listed 189 chemicals to be monitored. The discrete chemical
detectors used for monitoring at the time were tracking only
four to five of these compounds at a given site. The cost
of complying with the new EPA list using these discrete detectors
would have exceeded $1,000,000 for many companies, creating
a tremendous burden for environmental compliance. But there
was one local company that saw this environmental challenge
as an economic opportunity.
Jencourt, Inc., of East Syracuse has been working closely
with the New York State Energy Research and Development Authority
(NYSERDA) to develop an emissions monitoring device that uses
mass spectrometry and advanced software to characterize all
189 chemicals mandated by the Clean Air Act. Jencourt recently
moved into a new manufacturing facility in East Syracuse to
begin producing these units.
"This is just the type of economic development that we
need to see here in New York State," said NYSERDA President
F. William Valentino. "We're creating jobs and opportunities
with a technology that can help businesses comply with federal
mandates for clean air in a more cost-effective manner."
Jencourt expects to employ 27 full-time people at its East
Syracuse facility by the end of 1998. Assuming the company
and its product are successful, Jencourt could be employing
as many as 500 people within the next seven to ten years.
This would include high-paying jobs for scientists, engineers
and researchers as well as support positions.
"Jencourt's initial product and future derivations will
supply very large and long term international markets that
are currently in excess of $6 billion annually," said Jencourt's
CEO Duane Littlejohn. "Starting a high-tech company in Upstate
New York has been a good experience based on the help we
received from the Case Center and NYSERDA."
Since 1991, Jencourt has been part of the Business Incubation
Program at Syracuse University's Computer Applications &
Software Engineering (CASE) Center. As one of the State's
Centers for Advanced Technology (CAT), the CASE Center has
been supporting technology businesses with research, unique
computer and laboratory facilities, and start-up business
support.
The CASE Center's unique incubation facilities played an
important role in Jencourt's success, as it has for more than
40 other companies that participated in the incubation program.
"Jencourt had a unique idea and the expertise to carry it
to commercialization," said Prof. Robert Birge, Director of
the CASE Center. "The type of incubation program that enhanced
their commercialization process is only possible within a
university environment, and is one of the technology transfer
programs unique to the New York State CAT program."
Jencourt's product uses state-of-the-art mass spectrometry
to identify individual chemicals that are carried in emissions.
By ionizing (electrically charging) the emissions, individual
pollutants are sorted and separated according to their molecular
weight. Software developed for the product can identify these
individual pollutants to provide plant operators with a continuous
read out of what their plant is emitting.
In addition to emissions monitoring, Jencourt's product has
a number of other potential uses. The device potentially could
provide faster and more reliable employee drug testing. It
will be used for quality control in the chemical and pharmaceutical
manufacturing industries; continuously measuring and controlling
process parameters. And, it will be used for process monitoring
in the petrochemical industry. Jencourt already has an arrangement
with a large manufacturer to incorporate Jencourt's product
into existing products used for industrial process plants
and flow measurement as well as control equipment for the
natural gas industry. However, emissions monitoring and control
is NYSERDA's primary interest in the product.
Jencourt's technology does not directly control or reduce
smokestack emissions. Jencourt's product is installed on combustion
sources and in process plants to continuously monitor the
emissions levels of any or all of the Clean Air Act's 189
toxic emissions. Based on this real-time tracking of emissions,
plant personnel can adjust equipment to reduce emission levels.
Another option allows the Jencourt product to be coupled to
automated controls that would adjust plant equipment automatically
for minimal emissions based on data gathered. But, the real
benefit of Jencourt's product is that, by itself, it can monitor
all of the hazardous emissions that EPA listed in the 1990
clean air act.
The performance of Jencourt's mass spectrometer technology
far surpasses other available technologies. In the large research-grade
products that use this technology, the performance is at least
a thousand times higher than conventional alternative mass
spectrometers in significant performance features. Once scaled
down from the research machines for cost, complexity and size
considerations, the technology still achieves 20,000 times
the performance of competing mass spectrometers in the markets
Jencourt is pursuing. In addition, the product was designed
from scratch for the intended applications of chemical process
control and environmental monitoring.
Jencourt was founded in response to the combination of market
need, computer technology, and a robust international economy.
Its decision to locate in Syracuse was based on comparisons
that CEO and founder, Duane Littlejohn and his family made
about Syracuse and Upstate New York as a very desirable place
to live and raise a family. They have lived in many States
including California, Texas, Wisconsin, Colorado, and Missouri
and consider Syracuse the best of all.
NYSERDA, a public-benefit corporation, performs research
to develop technologies that help New York State save energy
and reduce emissions. NYSERDA also helps New York State Businesses
develop and commercialize new high-value-added energy and
environmental products, giving those businesses a chance to
compete in the expanding global marketplace. Funding for NYSERDA's
research program comes from the State's investor-owned utilities,
a voluntary contribution from the New York Power Authority,
and limited NYSERDA funds.
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022598--07
New Technologies Offer
Promise of Increased Gas Production in New York
RELEASE: IMMEDIATE, February 23, 1998
CONTACT: Tom Collins, NYSERDA
(518) 862-1090, ext. 3250

Albany, NY -- Despite available resources and technological
advances in the gas industry, natural gas exploration in New
York State is limited by a number of economic and business
factors. The New York State Energy Research and Development
Authority (NYSERDA) is trying to change this by introducing
the State to new gas-exploration technologies that promise
to increase production. NYSERDA recently began five new research
projects that will use technologies previously unavailable
in New York to identify new gas reservoirs or increase production
from under performing reservoirs.
Exploration activity in New York State has been slow due
to the cost and risk associated with bringing new technologies
into the State as well as the make up of the State's industry.
New York's industry is comprised primarily of small independent
exploration companies that lack the research staff and resources
to exploit innovative technologies or identify new exploration
targets. NYSERDA's role in these projects is to work with
the industry to reduce the risk associated with using new
technologies for gas exploration and well drilling.
"New York spends $5 billion per year to import more than
98 percent of the natural gas we consume," said NYSERDA
President F. William Valentino. "New technologies may not
make New York State a leader in gas production anytime soon,
but any increase in indigenous energy resources is a welcome
boost to our economy. Our interest is in maximizing the
economic opportunities available from the energy resources
that do exist in the State."
Should these projects succeed, they will lead to further
economic activity by attracting new exploration investment
to the State while providing a clean-burning, indigenous energy
resource. For example, an earlier NYSERDA-sponsored project
demonstrated the practice and potential for infill drilling
in New York State. Infill drilling is the process of siting
and drilling new wells in existing fields to increase gas
production. This project led Enron Capital and Trade, Inc.
and Meridian Exploration Corp. to invest nearly $1 million
to drill five new wells in Cayuga County. Should these initial
five wells prove productive, the companies have plans to drill
five more.
The five projects NYSERDA is sponsoring include:
- One project with Advanced Resources International, Inc.
to test and modify technologies developed for exploration
in western United States that characterize gas reservoirs
that contain "tight sand fields," which are commonly found
in New York. Tight sand fields are concrete-hard formations
that trap gas in tiny pores of tightly packed rock. NYSERDA,
Advanced Resources International, and Belden & Blake
Corp., the largest natural gas producer in the State, are
developing an approach that combines a number of geological
and geophysical techniques into an integrated method producers
can use to predict where natural fractures exist in the
reservoir so they can more easily extract gas.
- One project with S.A. Holditch & Associates, Inc.
and five New York well operators to improve production or
reduce stimulation costs in hydraulically-fractured wells
in Western New York. Hydraulic fracturing is the process
of injecting a high-pressure fluid into the Earth's crust
to expand naturally occurring fractures in gas reservoirs.
By increasing the size and number of fractures, more natural
gas can be extracted from a reservoir.
- One project with Direct Geochemical, Inc. to demonstrate
geochemical exploration methods to identify new gas reservoirs
in eastern New York. This process analyzes soil samples
for traces of hydrocarbons that could indicate the presence
of natural gas.
- Two projects with SUNY Buffalo including one with GER
Corp. of Millbrook (Dutchess County) using high-resolution
hyperspectrometry technology that allows exploration companies
to fly over large areas of land in search of natural gas.
The second project works with Quest Energy, Inc. of Amherst
(Erie County) to combine satellite imaging and sub-surface
mapping to provide a more reliable method of identifying
gas reservoirs in Cattaraugus County.
NYSERDA, a public-benefit corporation, performs research
to develop technologies that help New York State save energy
and reduce emissions. NYSERDA also helps New York State businesses
develop and commercialize new high-value-added energy and
environmental products, giving those businesses a real chance
to compete in the expanding global marketplace. Funding for
NYSERDA's research program comes from the State's investor-owned
utilities, a voluntary contribution from the New York Power
Authority, and limited NYSERDA funds.
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022398-06
Manuals Available from
New York State to Help Homeowners Clean Up Indoor Air
RELEASE: IMMEDIATE, February 2, 1998
CONTACT: Tom Collins, NYSERDA
(518) 862-1090, ext. 3250

Albany, NY -- Poor air quality is most often associated with
large urban areas, where exhaust from traffic and industrial
facilities creates smog and pollution that can affect the
health of people in the area. At certain times of the year,
this pollution even results in warnings to remain indoors
in order to avoid the health dangers associated with outdoor
pollution. But, what if the air indoors is more harmful than
the air outside?
Indoor air in residential buildings contains naturally-occurring
and man-made impurities that can affect the health of the
residents within. These impurities can come from combustion
sources such as oil, gas, or wood; furnishings or new building
materials such as carpets, furniture, or pressed wood products;
and household items like detergents, pesticides and paints.
In addition, excessively dry or humid conditions in a home
can lead to indoor air quality problems.
In the past, indoor air quality was less of a concern because
air leaks in older homes and buildings allowed outdoor air
to move into the home and dilute pollutants. As oil and gas
prices increased, builders began constructing new homes more
tightly and "weatherizing" older homes to conserve energy
and reduce heating and cooling costs. Unfortunately, many
of these new and renovated homes failed to incorporate adequate
ventilation systems, which would prevent pollutants from building
up in the home. These pollutants can cause health problems
or aggravate existing health conditions, so it is important
for homeowners to evaluate their indoor air quality and take
the necessary steps to improve it.
To help homeowners identify air quality problems and solutions,
the New York State Energy Research and Development Authority
(NYSERDA) is offering two manuals. The first, produced in
conjunction with the New York State Department of Health,
is called Indoor Air Quality and Your Home.
It is intended as a guide for identifying sources of common
indoor air pollutants such as radon, carbon monoxide, and
formaldehyde; and provides methods available for controlling
them.
The second manual, the Homeowner's Guide to Ventilation
was produced in conjunction with the U.S. Environmental Protection
Agency. The theme of the guide is "build tight, ventilate
right," and it provides general facts about residential ventilation
and how it affects the building as well as the health of its
residents. The guide provides information about how ventilation
influences indoor air quality and tips on how home owners
can evaluate the performance of their ventilation systems.
Finally, the guide provides a check list of the issues to
examine when considering whether to upgrade or install a new
ventilation system along with a check list of important factors
to consider when hiring a contractor to work on the home's
ventilation system.
For more information, or to obtain copies of the guides,
contact Cindy Harrat of NYSERDA at (518) 862-1090, ext. 3213.
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020298-03
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